HP/GM-102

Case erector 102

Report A-1056

Methodology v3.9

2025-05-28

Assessed risk

High

Highest score

Findings

Immediate

Coverage

16/16

Next due

2026-05-28

Act before the equipment is next relied upon

Asset class

Guarded machinery / conveyor

Facility

Havenport Terminal, Dock Road

Area

Packing hall

Criticality

Manufacturer

Lindmark

Model / serial

V946 / 44948-26

Installed

2007-03-01

Inspector

P. Nakamura

Findings (2)

R-GM-06Emergency stop out of reachNon-conformingS4 × L3 = 12High

An operator cannot reach an emergency stop from every working position.

Action Add stops or a pull-cord run so no working position is more than the methodology's distance from one.

Entanglement or crushing at moving parts · due 2025-06-11 · AS 4024.1601 §5.5

R-GM-10Stored energy sources not documentedRecords / traceabilityS3 × L3 = 9Moderate

Stored energy is not documented, so isolation cannot be verified as complete.

Action Walk the machine with the maintainer, list every energy source, and publish it at the isolation point.

Loss of design or inspection traceability · due 2025-06-27 · ISO 14118 §6

Assessment record

Identification and records · Is a current risk assessment on file for this machine?Yes

Identification and records · Is the manufacturer's manual available on site?Yes

Identification and records · Has the machine been modified since commissioning?No

Guarding · Are all fixed guards present and secured with tools-required fixings?Yes

Guarding · Are movable guards interlocked?Yes

Guarding · Is any interlock bypassed, taped or defeated?No

Guarding · Are in-running nips and drives guarded?Yes

Guarding · Largest gap in guarding6 mm

Emergency stop and isolation · Furthest distance from any operating position to an emergency stop3.7 m

Emergency stop and isolation · Does the pull-cord stop the machine from every point along its run?Yes

Emergency stop and isolation · Does restart require a deliberate reset at the machine?Yes

Emergency stop and isolation · Is the isolation / lockout point identified and lockable?Yes

Emergency stop and isolation · Are all stored energy sources documented for isolation?No

Workplace · Is hazard and isolation signage in place?Yes

Workplace · Clear walkway width alongside the machine1051 mm

Workplace · Housekeeping around the machineClean

The PDF is generated server-side from this same data — same findings, same wording, same methodology version, plus the photo plate and a sign-off block.