Plantsight
HP/CR-108
Open assessment
Kestrel Process Group
Asset Integrity — equipment safety assessment

HP/CR-108

Goods-in gantry hoist 108

Report A-1055
Methodology v4.2
2026-04-28
Assessed risk
High
Highest score
12
Findings
2
Immediate
0
Coverage
16/16
Next due
2026-10-28

Act before the equipment is next relied upon

Asset class
Overhead travelling crane / hoist
Facility
Havenport Terminal, Dock Road
Area
Boiler house
Criticality
C
Manufacturer
Steelbridge Lifting
Model / serial
B240 / 97071-80
Installed
2014-04-01
Inspector
M. Osei

Findings (2)

R-CR-08Upper hoist limit inoperativeNon-conformingS4 × L3 = 12High

The upper travel limit does not operate on test, so the block can be two-blocked into the crab.

Action Repair and prove the limit switch before the next lift.

Dropped or swinging load · due 2026-04-29 · AS 2550.1 §8.4

R-CR-12Safe working load not markedRecords / traceabilityS2 × L4 = 8Moderate

The rated capacity cannot be read from the equipment, so an operator cannot verify a lift is within limits.

Action Remark the SWL on the hook block and bridge in durable lettering visible from the operating position.

Loss of design or inspection traceability · due 2026-05-12 · AS 1418.1 §5.2

Assessment record

Identification and records · Is the safe working load marked and legible?No
Identification and records · Is the crane log book current?Yes
Identification and records · Months since last major inspection21 months
Hook and block · Is the hook safety latch fitted and effective?Yes
Hook and block · Throat opening increase over as-new5 %
Hook and block · Is the hook free of twist, cracking or gouging?Yes
Hook and block · Does the block rotate and seat freely?Yes
Rope, chain and reeving · Broken wires in any one rope lay0 wires
Rope, chain and reeving · Rope deformationMinor
Rope, chain and reeving · Is the rope adequately lubricated and free of corrosion?Yes
Rope, chain and reeving · Are the rope terminations correct and secure?Yes
Controls, limits and structure · Does the upper hoist limit operate on test?No
Controls, limits and structure · Does the emergency stop isolate all motions?Yes
Controls, limits and structure · Does the hoist brake hold the test load without creep?Yes
Controls, limits and structure · Are travel end stops and buffers in place and undamaged?Yes
Controls, limits and structure · Pendant / control conditionWorn but legible

The PDF is generated server-side from this same data — same findings, same wording, same methodology version, plus the photo plate and a sign-off block.