Kestrel Process Group
Asset Integrity — equipment safety assessment
NG/CR-104
Workshop jib hoist 104
Report A-1046
Methodology v4.0
2025-10-28
Assessed risk
Critical
Highest score
16
Findings
1
Immediate
1
Coverage
17/17
Next due
2026-04-29
Stop use, isolate, escalate to the responsible engineer
Asset class
Overhead travelling crane / hoist
Facility
Northgate Works, Ardmore Industrial Estate
Area
Line 4
Criticality
C
Manufacturer
Steelbridge Lifting
Model / serial
N776 / 91916-31
Installed
2016-09-01
Inspector
J. Barros
Findings (1)
R-CR-01Hook safety latch missing or defeatedNon-conformingS4 × L4 = 16Critical
The hook can no longer retain a sling under slack-rope conditions.
Action Fit a correct latch for the hook size before the next lift. Tag the crane out until it is fitted.
Dropped or swinging load · due 2025-10-29 · AS 2550.1 §7.3
Assessment record
Identification and records · Is the safe working load marked and legible?Yes
Identification and records · Marked safe working load6767 kg
Identification and records · Is the crane log book current?Yes
Identification and records · Months since last major inspection3 months
Hook and block · Is the hook safety latch fitted and effective?No
Hook and block · Throat opening increase over as-new5 %
Hook and block · Is the hook free of twist, cracking or gouging?Yes
Hook and block · Does the block rotate and seat freely?Yes
Rope, chain and reeving · Broken wires in any one rope lay1 wires
Rope, chain and reeving · Rope deformationNone
Rope, chain and reeving · Is the rope adequately lubricated and free of corrosion?Yes
Rope, chain and reeving · Are the rope terminations correct and secure?Yes
Controls, limits and structure · Does the upper hoist limit operate on test?Yes
Controls, limits and structure · Does the emergency stop isolate all motions?Yes
Controls, limits and structure · Does the hoist brake hold the test load without creep?Yes
Controls, limits and structure · Are travel end stops and buffers in place and undamaged?Yes
Controls, limits and structure · Pendant / control conditionWorn but legible
The PDF is generated server-side from this same data — same findings, same wording, same methodology version, plus the photo plate and a sign-off block.