Plantsight
HP/PV-108
Open assessment
Kestrel Process Group
Asset Integrity — equipment safety assessment

HP/PV-108

Steam separator 108

Report A-1014
Methodology v3.9
2024-10-28
Assessed risk
Moderate
Highest score
8
Findings
1
Immediate
0
Coverage
18/18
Next due
2025-10-28

Plan corrective work into the maintenance cycle

Asset class
Pressure vessel / air receiver
Facility
Havenport Terminal, Dock Road
Area
Compressor house
Criticality
A
Manufacturer
Wessex Vessels
Model / serial
Z905 / 96628-55
Installed
2007-05-01
Inspector
R. Aldridge

Findings (1)

R-PV-14Drain inoperable or condensate presentObservationS2 × L4 = 8Moderate

Condensate cannot be drained, which drives internal corrosion at the bottom of the shell.

Action Free or replace the drain and add a daily drain check to the operator round.

Structural failure under load · due 2024-11-27 · API 510 §6.4

Assessment record

Identification and records · Is the manufacturer's data plate present and legible?Yes
Identification and records · Design registration / plant numberPVR-96628
Identification and records · Maximum allowable working pressure1009 kPa
Identification and records · Months since last internal inspection17 months
Identification and records · Is the pressure test within its interval?Yes
Pressure relief · Is a pressure relief device fitted?Yes
Pressure relief · Is the set pressure at or below MAWP?Yes
Pressure relief · Months since relief device certification5 months
Pressure relief · Discharge pathClear to safe area
Pressure relief · Is an isolation valve fitted between the vessel and the relief device?No
External condition · External corrosionLight
External condition · Are the visible weld seams free of cracking or undercut?Yes
External condition · Saddle and support conditionSound
External condition · Is the drain operable and the vessel free of standing condensate?No
Instrumentation and surrounds · Is a pressure gauge fitted and readable?Yes
Instrumentation and surrounds · Is the isolation point identified and accessible?Yes
Instrumentation and surrounds · Clear working space around the vessel714 mm
Instrumentation and surrounds · Is required signage in place?Yes

The PDF is generated server-side from this same data — same findings, same wording, same methodology version, plus the photo plate and a sign-off block.