Kestrel Process Group
Asset Integrity — equipment safety assessment
HP/PV-105
Steam separator 105
Report A-1009
Methodology v4.0
2025-10-28
Assessed risk
High
Highest score
12
Findings
2
Immediate
0
Coverage
18/18
Next due
2026-10-28
Act before the equipment is next relied upon
Asset class
Pressure vessel / air receiver
Facility
Havenport Terminal, Dock Road
Area
Compressor house
Criticality
A
Manufacturer
Wessex Vessels
Model / serial
K343 / 78780-58
Installed
2004-10-01
Inspector
P. Nakamura
Findings (2)
R-PV-03Relief discharge path obstructedNon-conformingS4 × L3 = 12High
The relief device cannot discharge freely to a safe location.
Action Clear the discharge path and re-route it away from any walkway or work position.
Uncontrolled release of stored pressure · due 2025-11-04 · AS/NZS 3788 §5.6
R-PV-12Internal inspection overdueRecords / traceabilityS3 × L3 = 9Moderate
No internal inspection has been recorded within the interval.
Action Book the internal inspection at the next shutdown and clean the vessel in advance so the survey is not deferred again.
Loss of design or inspection traceability · due 2025-12-27 · AS/NZS 3788 §6.4
Assessment record
Identification and records · Is the manufacturer's data plate present and legible?Yes
Identification and records · Design registration / plant numberPVR-78780
Identification and records · Maximum allowable working pressure1167 kPa
Identification and records · Months since last internal inspection79 months
Identification and records · Is the pressure test within its interval?Yes
Pressure relief · Is a pressure relief device fitted?Yes
Pressure relief · Is the set pressure at or below MAWP?Yes
Pressure relief · Months since relief device certification29 months
Pressure relief · Discharge pathDischarges toward walkway
Pressure relief · Is an isolation valve fitted between the vessel and the relief device?No
External condition · External corrosionNone
External condition · Are the visible weld seams free of cracking or undercut?Yes
External condition · Saddle and support conditionSurface corrosion
External condition · Is the drain operable and the vessel free of standing condensate?Yes
Instrumentation and surrounds · Is a pressure gauge fitted and readable?Yes
Instrumentation and surrounds · Is the isolation point identified and accessible?Yes
Instrumentation and surrounds · Clear working space around the vessel1011 mm
Instrumentation and surrounds · Is required signage in place?Yes
The PDF is generated server-side from this same data — same findings, same wording, same methodology version, plus the photo plate and a sign-off block.