HP/PV-105

Steam separator 105

Report A-1008

Methodology v3.9

2024-10-28

Assessed risk

Critical

Highest score

Findings

Immediate

Coverage

14/14

Next due

2025-10-28

Stop use, isolate, escalate to the responsible engineer

Asset class

Pressure vessel / air receiver

Facility

Havenport Terminal, Dock Road

Area

Compressor house

Criticality

Manufacturer

Wessex Vessels

Model / serial

K343 / 78780-58

Installed

2004-10-01

Inspector

T. Fenwick

Findings (2)

R-PV-01No pressure relief device fittedImmediate dangerS5 × L3 = 15Critical

The vessel is in service with no over-pressure protection fitted.

Action Isolate and depressurise the vessel now. Do not return it to service until a correctly sized relief device is fitted and certified against the registered design.

Uncontrolled release of stored pressure · due 2024-10-28 · AS/NZS 3788 §5.2

R-PV-14Drain inoperable or condensate presentObservationS2 × L4 = 8Moderate

Condensate cannot be drained, which drives internal corrosion at the bottom of the shell.

Action Free or replace the drain and add a daily drain check to the operator round.

Structural failure under load · due 2024-11-27 · API 510 §6.4

Assessment record

Identification and records · Is the manufacturer's data plate present and legible?Yes

Identification and records · Design registration / plant numberPVR-78780

Identification and records · Maximum allowable working pressure1186 kPa

Identification and records · Months since last internal inspection28 months

Identification and records · Is the pressure test within its interval?Yes

Pressure relief · Is a pressure relief device fitted?No

External condition · External corrosionNone

External condition · Are the visible weld seams free of cracking or undercut?Yes

External condition · Saddle and support conditionSurface corrosion

External condition · Is the drain operable and the vessel free of standing condensate?No

Instrumentation and surrounds · Is a pressure gauge fitted and readable?Yes

Instrumentation and surrounds · Is the isolation point identified and accessible?No

Instrumentation and surrounds · Clear working space around the vessel1382 mm

Instrumentation and surrounds · Is required signage in place?Yes

The PDF is generated server-side from this same data — same findings, same wording, same methodology version, plus the photo plate and a sign-off block.