Kestrel Process Group
Asset Integrity — equipment safety assessment
HP/PV-102
Steam separator 102
Report A-1004
Methodology v3.9
2024-05-28
Assessed risk
Moderate
Highest score
9
Findings
1
Immediate
0
Coverage
18/18
Next due
2025-05-28
Plan corrective work into the maintenance cycle
Asset class
Pressure vessel / air receiver
Facility
Havenport Terminal, Dock Road
Area
Utilities yard
Criticality
B
Manufacturer
Enerfab
Model / serial
D929 / 79621-28
Installed
2021-05-01
Inspector
R. Aldridge
Findings (1)
R-PV-12Internal inspection overdueRecords / traceabilityS3 × L3 = 9Moderate
No internal inspection has been recorded within the interval.
Action Book the internal inspection at the next shutdown and clean the vessel in advance so the survey is not deferred again.
Loss of design or inspection traceability · due 2024-07-27 · AS/NZS 3788 §6.4
Assessment record
Identification and records · Is the manufacturer's data plate present and legible?Yes
Identification and records · Design registration / plant numberPVR-79621
Identification and records · Maximum allowable working pressure841 kPa
Identification and records · Months since last internal inspection75 months
Identification and records · Is the pressure test within its interval?Yes
Pressure relief · Is a pressure relief device fitted?Yes
Pressure relief · Is the set pressure at or below MAWP?Yes
Pressure relief · Months since relief device certification12 months
Pressure relief · Discharge pathClear to safe area
Pressure relief · Is an isolation valve fitted between the vessel and the relief device?No
External condition · External corrosionNone
External condition · Are the visible weld seams free of cracking or undercut?Yes
External condition · Saddle and support conditionSound
External condition · Is the drain operable and the vessel free of standing condensate?Yes
Instrumentation and surrounds · Is a pressure gauge fitted and readable?Yes
Instrumentation and surrounds · Is the isolation point identified and accessible?Yes
Instrumentation and surrounds · Clear working space around the vessel1260 mm
Instrumentation and surrounds · Is required signage in place?Yes
The PDF is generated server-side from this same data — same findings, same wording, same methodology version, plus the photo plate and a sign-off block.