Kestrel Process Group
Asset Integrity — equipment safety assessment
LY/GM-112
Case erector 112
Report A-1073
Methodology v4.2
2026-05-28
Assessed risk
Low
Highest score
0
Findings
0
Immediate
0
Coverage
16/16
Next due
2027-05-28
Monitor at next scheduled assessment
Asset class
Guarded machinery / conveyor
Facility
Lyndale Packing, Cranfield Way
Area
Dispatch
Criticality
A
Manufacturer
Orbis Packaging
Model / serial
V480 / 77911-66
Installed
2009-10-01
Inspector
J. Barros
Findings (0)
No rule in methodology v4.2 was triggered by the recorded answers or accepted photographic evidence.
Assessment record
Identification and records · Is a current risk assessment on file for this machine?Yes
Identification and records · Is the manufacturer's manual available on site?Yes
Identification and records · Has the machine been modified since commissioning?No
Guarding · Are all fixed guards present and secured with tools-required fixings?Yes
Guarding · Are movable guards interlocked?Yes
Guarding · Is any interlock bypassed, taped or defeated?No
Guarding · Are in-running nips and drives guarded?Yes
Guarding · Largest gap in guarding6 mm
Emergency stop and isolation · Furthest distance from any operating position to an emergency stop2.1 m
Emergency stop and isolation · Does the pull-cord stop the machine from every point along its run?Yes
Emergency stop and isolation · Does restart require a deliberate reset at the machine?Yes
Emergency stop and isolation · Is the isolation / lockout point identified and lockable?Yes
Emergency stop and isolation · Are all stored energy sources documented for isolation?Yes
Workplace · Is hazard and isolation signage in place?Yes
Workplace · Clear walkway width alongside the machine1174 mm
Workplace · Housekeeping around the machineClean
The PDF is generated server-side from this same data — same findings, same wording, same methodology version, plus the photo plate and a sign-off block.