LY/GM-112

Case erector 112

Report A-1072

Methodology v3.9

2025-05-28

Assessed risk

High

Highest score

Findings

Immediate

Coverage

16/16

Next due

2026-05-28

Act before the equipment is next relied upon

Asset class

Guarded machinery / conveyor

Facility

Lyndale Packing, Cranfield Way

Area

Dispatch

Criticality

Manufacturer

Orbis Packaging

Model / serial

V480 / 77911-66

Installed

2009-10-01

Inspector

T. Fenwick

Findings (1)

R-GM-09Isolation point not identified or not lockableNon-conformingS3 × L4 = 12High

There is no identified, lockable isolation point for maintenance work.

Action Fit a lockable isolator, label it to the machine, and add the point to the isolation procedure.

Entanglement or crushing at moving parts · due 2025-06-27 · ISO 14118 §5

Assessment record

Identification and records · Is a current risk assessment on file for this machine?Yes

Identification and records · Is the manufacturer's manual available on site?Yes

Identification and records · Has the machine been modified since commissioning?No

Guarding · Are all fixed guards present and secured with tools-required fixings?Yes

Guarding · Are movable guards interlocked?Yes

Guarding · Is any interlock bypassed, taped or defeated?No

Guarding · Are in-running nips and drives guarded?Yes

Guarding · Largest gap in guarding9 mm

Emergency stop and isolation · Furthest distance from any operating position to an emergency stop2.1 m

Emergency stop and isolation · Does the pull-cord stop the machine from every point along its run?Yes

Emergency stop and isolation · Does restart require a deliberate reset at the machine?Yes

Emergency stop and isolation · Is the isolation / lockout point identified and lockable?No

Emergency stop and isolation · Are all stored energy sources documented for isolation?Yes

Workplace · Is hazard and isolation signage in place?Yes

Workplace · Clear walkway width alongside the machine1311 mm

Workplace · Housekeeping around the machineMinor debris

The PDF is generated server-side from this same data — same findings, same wording, same methodology version, plus the photo plate and a sign-off block.