Plantsight
HP/GM-111
Open assessment
Kestrel Process Group
Asset Integrity — equipment safety assessment

HP/GM-111

Screw conveyor 111

Report A-1071
Methodology v3.9
2025-03-28
Assessed risk
Low
Highest score
4
Findings
1
Immediate
0
Coverage
16/16
Next due
2026-03-28

Monitor at next scheduled assessment

Asset class
Guarded machinery / conveyor
Facility
Havenport Terminal, Dock Road
Area
Line 2
Criticality
C
Manufacturer
Orbis Packaging
Model / serial
A179 / 61092-57
Installed
2004-09-01
Inspector
R. Aldridge

Findings (1)

R-GM-13Hazard or isolation signage missingImprovement opportunityS1 × L4 = 4Low

The machine carries no hazard or isolation signage.

Action Fit signage at each access point covering the hazard and the isolation requirement.

Loss of design or inspection traceability · due 2025-06-26 · ISO 7010

Assessment record

Identification and records · Is a current risk assessment on file for this machine?Yes
Identification and records · Is the manufacturer's manual available on site?Yes
Identification and records · Has the machine been modified since commissioning?No
Guarding · Are all fixed guards present and secured with tools-required fixings?Yes
Guarding · Are movable guards interlocked?Yes
Guarding · Is any interlock bypassed, taped or defeated?No
Guarding · Are in-running nips and drives guarded?Yes
Guarding · Largest gap in guarding10 mm
Emergency stop and isolation · Furthest distance from any operating position to an emergency stop2.4 m
Emergency stop and isolation · Does the pull-cord stop the machine from every point along its run?Yes
Emergency stop and isolation · Does restart require a deliberate reset at the machine?Yes
Emergency stop and isolation · Is the isolation / lockout point identified and lockable?Yes
Emergency stop and isolation · Are all stored energy sources documented for isolation?Yes
Workplace · Is hazard and isolation signage in place?No
Workplace · Clear walkway width alongside the machine875 mm
Workplace · Housekeeping around the machineClean

The PDF is generated server-side from this same data — same findings, same wording, same methodology version, plus the photo plate and a sign-off block.