LY/GM-109

Shrink wrapper 109

Report A-1068

Methodology v3.9

2025-04-28

Assessed risk

Moderate

Highest score

Findings

Immediate

Coverage

16/16

Next due

2026-04-28

Plan corrective work into the maintenance cycle

Asset class

Guarded machinery / conveyor

Facility

Lyndale Packing, Cranfield Way

Area

Compressor house

Criticality

Manufacturer

Preston Automation

Model / serial

S558 / 46199-79

Installed

2021-05-01

Inspector

M. Osei

Findings (1)

R-GM-15Spillage or accumulation around the machineObservationS2 × L4 = 8Moderate

Accumulated product or spillage is a slip hazard and hides developing faults.

Action Clean down and add the area to the shift housekeeping round.

Access, egress and emergency response impaired · due 2025-05-12 · ISO 12100 §6.2.7

Assessment record

Identification and records · Is a current risk assessment on file for this machine?Yes

Identification and records · Is the manufacturer's manual available on site?Yes

Identification and records · Has the machine been modified since commissioning?No

Guarding · Are all fixed guards present and secured with tools-required fixings?Yes

Guarding · Are movable guards interlocked?Yes

Guarding · Is any interlock bypassed, taped or defeated?No

Guarding · Are in-running nips and drives guarded?Yes

Guarding · Largest gap in guarding17 mm

Emergency stop and isolation · Furthest distance from any operating position to an emergency stop1.8 m

Emergency stop and isolation · Does the pull-cord stop the machine from every point along its run?Yes

Emergency stop and isolation · Does restart require a deliberate reset at the machine?Yes

Emergency stop and isolation · Is the isolation / lockout point identified and lockable?Yes

Emergency stop and isolation · Are all stored energy sources documented for isolation?Yes

Workplace · Is hazard and isolation signage in place?Yes

Workplace · Clear walkway width alongside the machine998 mm

Workplace · Housekeeping around the machineSpillage or accumulation

The PDF is generated server-side from this same data — same findings, same wording, same methodology version, plus the photo plate and a sign-off block.