NG/CR-107

Press shop crane 107

Report A-1052

Methodology v3.9

2024-12-28

Assessed risk

Moderate

Highest score

Findings

Immediate

Coverage

17/17

Next due

2025-06-29

Plan corrective work into the maintenance cycle

Asset class

Overhead travelling crane / hoist

Facility

Northgate Works, Ardmore Industrial Estate

Area

Line 2

Criticality

Manufacturer

Konektis

Model / serial

N288 / 46863-69

Installed

2020-03-01

Inspector

P. Nakamura

Findings (2)

R-CR-11Travel end stops missing or damagedNon-conformingS4 × L2 = 8Moderate

End stops or buffers will not arrest the crab or bridge at end of travel.

Action Replace the stops and buffers and check the rail ends for prior impact damage.

Structural failure under load · due 2025-01-11 · AS 1418.1 §6.7

R-CR-13Log book not currentRecords / traceabilityS2 × L4 = 8Moderate

The crane log book does not carry the required entries, so service history cannot be evidenced.

Action Reconstruct the history from maintenance records and reinstate the log book at the crane.

Loss of design or inspection traceability · due 2025-01-27 · AS 2550.1 §5.3

Assessment record

Identification and records · Is the safe working load marked and legible?Yes

Identification and records · Marked safe working load6190 kg

Identification and records · Is the crane log book current?No

Identification and records · Months since last major inspection11 months

Hook and block · Is the hook safety latch fitted and effective?Yes

Hook and block · Throat opening increase over as-new4 %

Hook and block · Is the hook free of twist, cracking or gouging?Yes

Hook and block · Does the block rotate and seat freely?Yes

Rope, chain and reeving · Broken wires in any one rope lay0 wires

Rope, chain and reeving · Rope deformationNone

Rope, chain and reeving · Is the rope adequately lubricated and free of corrosion?Yes

Rope, chain and reeving · Are the rope terminations correct and secure?Yes

Controls, limits and structure · Does the upper hoist limit operate on test?Yes

Controls, limits and structure · Does the emergency stop isolate all motions?Yes

Controls, limits and structure · Does the hoist brake hold the test load without creep?Yes

Controls, limits and structure · Are travel end stops and buffers in place and undamaged?No

Controls, limits and structure · Pendant / control conditionSound

The PDF is generated server-side from this same data — same findings, same wording, same methodology version, plus the photo plate and a sign-off block.