LY/CR-103

Maintenance bay crane 103

Report A-1044

Methodology v4.2

2026-04-28

Assessed risk

Critical

Highest score

Findings

Immediate

Coverage

17/17

Next due

2026-10-28

Stop use, isolate, escalate to the responsible engineer

Asset class

Overhead travelling crane / hoist

Facility

Lyndale Packing, Cranfield Way

Area

Utilities yard

Criticality

Manufacturer

Steelbridge Lifting

Model / serial

J411 / 37736-93

Installed

2021-05-01

Inspector

M. Osei

Findings (2)

R-CR-04Hook twisted, cracked or gougedImmediate dangerS5 × L2 = 10Critical

The hook shows deformation or a surface defect that disqualifies it from service.

Action Remove the hook from service and replace it. Do not weld or dress a load hook.

Dropped or swinging load · due 2026-04-28 · AS 2550.1 §7.3

R-CR-13Log book not currentRecords / traceabilityS2 × L4 = 8Moderate

The crane log book does not carry the required entries, so service history cannot be evidenced.

Action Reconstruct the history from maintenance records and reinstate the log book at the crane.

Loss of design or inspection traceability · due 2026-05-28 · AS 2550.1 §5.3

Assessment record

Identification and records · Is the safe working load marked and legible?Yes

Identification and records · Marked safe working load7696 kg

Identification and records · Is the crane log book current?No

Identification and records · Months since last major inspection13 months

Hook and block · Is the hook safety latch fitted and effective?Yes

Hook and block · Throat opening increase over as-new4 %

Hook and block · Is the hook free of twist, cracking or gouging?No

Hook and block · Does the block rotate and seat freely?Yes

Rope, chain and reeving · Broken wires in any one rope lay0 wires

Rope, chain and reeving · Rope deformationNone

Rope, chain and reeving · Is the rope adequately lubricated and free of corrosion?Yes

Rope, chain and reeving · Are the rope terminations correct and secure?Yes

Controls, limits and structure · Does the upper hoist limit operate on test?Yes

Controls, limits and structure · Does the emergency stop isolate all motions?Yes

Controls, limits and structure · Does the hoist brake hold the test load without creep?Yes

Controls, limits and structure · Are travel end stops and buffers in place and undamaged?Yes

Controls, limits and structure · Pendant / control conditionSound

The PDF is generated server-side from this same data — same findings, same wording, same methodology version, plus the photo plate and a sign-off block.