Kestrel Process Group
Asset Integrity — equipment safety assessment
NG/SB-110
Utilities distribution board 110
Report A-1033
Methodology v3.9
2024-08-28
Assessed risk
Moderate
Highest score
9
Findings
2
Immediate
0
Coverage
15/15
Next due
2025-08-28
Plan corrective work into the maintenance cycle
Asset class
LV switchboard / distribution board
Facility
Northgate Works, Ardmore Industrial Estate
Area
Packing hall
Criticality
C
Manufacturer
Vaughan Switchgear
Model / serial
X423 / 22265-85
Installed
2015-06-01
Inspector
M. Osei
Findings (2)
R-SB-14Terminations unsupportedNon-conformingS3 × L3 = 9Moderate
Cable terminations carry mechanical load that the connection was not designed to take.
Action Fit cleats or a support rail so no weight or pull is carried by the termination.
Arc flash / electric shock · due 2024-09-27 · AS/NZS 3000 §3.7.2
R-SB-10Circuit schedule missing or out of dateRecords / traceabilityS2 × L4 = 8Moderate
The circuit schedule does not match the installed ways, so isolation cannot be planned from it.
Action Verify every way and reprint the schedule inside the door.
Loss of design or inspection traceability · due 2024-09-27 · AS/NZS 3000 §2.10
Assessment record
Identification and records · Board identifierNG-SB-110
Identification and records · Is a current single-line diagram available at the board?Yes
Identification and records · Is the circuit schedule present and matching the installed ways?No
Identification and records · Is an arc-flash / shock-hazard label fitted?Yes
Enclosure integrity · Do the doors close and lock as designed?Yes
Enclosure integrity · Are all unused ways blanked and gland plates complete?Yes
Enclosure integrity · Are any energised parts reachable without a tool?No
Enclosure integrity · Enclosure damageNone
Terminations and thermal condition · Months since last thermographic survey21 months
Terminations and thermal condition · Was a hotspot recorded above the alarm threshold?No
Terminations and thermal condition · Are cable terminations supported and strain-relieved?No
Protection and access · Months since residual current devices were tested1 months
Protection and access · Is the main switch identified and its function labelled?Yes
Protection and access · Clear working space in front of the board1484 mm
Protection and access · Is the working space free of stored material?Yes
The PDF is generated server-side from this same data — same findings, same wording, same methodology version, plus the photo plate and a sign-off block.