Kestrel Process Group

Asset Integrity — equipment safety assessment

HP/PV-111

Steam separator 111

Report A-1020

Methodology v4.0

2025-12-28

Assessed risk

Moderate

Highest score

Findings

Immediate

Coverage

18/18

Next due

2026-12-28

Plan corrective work into the maintenance cycle

Asset class

Pressure vessel / air receiver

Facility

Havenport Terminal, Dock Road

Area

Line 4

Criticality

Manufacturer

Halcyon Tank

Model / serial

W427 / 67979-20

Installed

2018-10-01

Inspector

M. Osei

Findings (3)

R-PV-04Isolation valve fitted beneath relief deviceNon-conformingS4 × L2 = 8Moderate

An isolation valve is installed between the vessel and its relief device, allowing the protection to be shut off.

Action Remove the valve, or fit an approved locked-open arrangement with a documented control.

Uncontrolled release of stored pressure · due 2026-01-27 · ASME PCC-3 §5.4

R-PV-10Data plate missing or unreadableRecords / traceabilityS2 × L4 = 8Moderate

The vessel cannot be traced to its registered design data from markings on the equipment.

Action Recover the design registration from the plant register and fit a durable replacement plate carrying the registration number and MAWP.

Loss of design or inspection traceability · due 2026-02-26 · AS/NZS 3788 §4.4

R-PV-14Drain inoperable or condensate presentObservationS2 × L4 = 8Moderate

Condensate cannot be drained, which drives internal corrosion at the bottom of the shell.

Action Free or replace the drain and add a daily drain check to the operator round.

Structural failure under load · due 2026-01-27 · API 510 §6.4

Assessment record

Identification and records · Is the manufacturer's data plate present and legible?No

Identification and records · Design registration / plant numberPVR-67979

Identification and records · Maximum allowable working pressure1103 kPa

Identification and records · Months since last internal inspection7 months

Identification and records · Is the pressure test within its interval?Yes

Pressure relief · Is a pressure relief device fitted?Yes

Pressure relief · Is the set pressure at or below MAWP?Yes

Pressure relief · Months since relief device certification24 months

Pressure relief · Discharge pathClear to safe area

Pressure relief · Is an isolation valve fitted between the vessel and the relief device?Yes

External condition · External corrosionNone

External condition · Are the visible weld seams free of cracking or undercut?Yes

External condition · Saddle and support conditionSound

External condition · Is the drain operable and the vessel free of standing condensate?No

Instrumentation and surrounds · Is a pressure gauge fitted and readable?Yes

Instrumentation and surrounds · Is the isolation point identified and accessible?Yes

Instrumentation and surrounds · Clear working space around the vessel855 mm

Instrumentation and surrounds · Is required signage in place?Yes

The PDF is generated server-side from this same data — same findings, same wording, same methodology version, plus the photo plate and a sign-off block.