Plantsight
← Equipment register
Havenport Terminal · Packing hall

Bagging machine 105

Guarded machinery / conveyor · reassessed every 12 months · criticality A

Latest report
Current risk
Critical
Stop use, isolate, escalate to the responsible engineer
Open findings
5
highest score 20
Last assessed
2025-10-28
by R. Aldridge
Next due
2026-10-28
On schedule

Findings on the current assessment

from A-1063 · methodology v4.0
Fixed guard missingR-GM-01Immediate dangerfrom photoS5 × L4 = 20

A fixed guard is absent and the hazard it covered is reachable during normal operation.

Action Stop the machine and lock it out until the guard is refitted with tools-required fixings.

Entanglement or crushing at moving parts · due 2025-10-28 · AS 4024.1601 §5.2

Emergency stop out of reachR-GM-06Non-conformingS4 × L3 = 12

An operator cannot reach an emergency stop from every working position.

Action Add stops or a pull-cord run so no working position is more than the methodology's distance from one.

Entanglement or crushing at moving parts · due 2025-11-11 · AS 4024.1601 §5.5

Stored energy sources not documentedR-GM-10Records / traceabilityS3 × L3 = 9

Stored energy is not documented, so isolation cannot be verified as complete.

Action Walk the machine with the maintainer, list every energy source, and publish it at the isolation point.

Loss of design or inspection traceability · due 2025-11-27 · ISO 14118 §6

Spillage or accumulation around the machineR-GM-15Observationfrom photoS2 × L4 = 8

Accumulated product or spillage is a slip hazard and hides developing faults.

Action Clean down and add the area to the shift housekeeping round.

Access, egress and emergency response impaired · due 2025-11-11 · ISO 12100 §6.2.7

Leak or product loss at the machineR-GM-17Observationfrom photoS2 × L3 = 6

Fluid loss is visible at a gland, gearbox or hydraulic joint.

Action Repair the leak and clean the area so the next assessment can distinguish new loss from old.

Loss of containment to environment · due 2025-11-27 · ISO 12100 §6.2.7

Assessment history

2025-10-28 · R. Aldridge
A-1063 · assessed under v4.0 · 1 photo
5 findingsCriticalReport
2024-10-28 · P. Nakamura
A-1062 · assessed under v3.9
1 findingHighReport

Historical assessments keep the methodology version they were completed under. Re-scoring old records against a newer version is an explicit action, never a side effect of publishing.

Asset record

Tag
HP/GM-105
Asset id
GM-105
Class
Guarded machinery / conveyor
Manufacturer
Preston Automation
Model
P362
Serial
50075-94
Installed
2007-06-01
Facility
Havenport Terminal, Dock Road
Area
Packing hall
Facility manager
S. Ilori
Criticality
A

What this class is assessed on

  • Identification and records
    3 questions · photo + image analysis
  • Guarding
    5 questions · photo + image analysis
  • Emergency stop and isolation
    5 questions
  • Workplace
    3 questions

17 active rules · 8 vision cues.